What is Engineering? Know More About Engineering Studies?

 

 What is Engineering

Engineering is that the software of technology and math to resolve problems. Engineers discover how matters paintings and to discover sensible makes use of for scientific discoveries. Scientists and inventors frequently get the credit score for improvements that strengthen the human condition, however, it’s engineers who're instrumental in making the one's improvements to be had to the planet.

What is electric engineering?

Electrical engineering is that the layout, construction and maintenance of electrical manipulate structures, equipment and system. Some EE worries are also located in mechanical and engineering.

The time period EE frequently consists of electronics engineering. While electric engineers particularly specialize in large-scale manufacturing and distribution of electrical electricity, electronics engineers are involved with smaller digital circuits and from time to time additionally paintings with computer systems and different cutting-edge technologies. However, any undergraduate path will encompass factors of each electric and electronics engineering.

Electrical engineers upload delivery networks, lighting, heating, ventilation, carry structures, electricity era and distribution, renewable strength, production and construction. you’ll intricate task plans, estimate task timescales and costs, control the paintings of technicians and craftspeople, take a look at installations, examine records and ensure that fitness and protection policies are met.

What is mechanical engineering

mechanical engineering is that the have a look at gadgets and structures in motion. As such, the world of engineering touches honestly each thing of the latest life, which include the physical body, a tremendously complicated machine.

The position of an engineer is to require a product from an idea to the marketplace. To accomplish this, the engineer needs to be prepared to decide the forces and thermal surroundings that a product, its parts, or its subsystems will encounter; layout them for functionality, aesthetics, and durability; and decide the most effective production technique so that you can make certain operation without failure.

Mechanical engineers play key roles for the duration of a large choice of industries which include automobile, aerospace, biotechnology, computer systems, electronics, microelectromechanical structures, strength conversion, robotics and automation, and production. The American Society of Mechanical Engineers (ASME) presently lists 36 technical divisions, from superior strength structures and aerospace engineering to solid-waste engineering and fabric engineering.

The breadth of the engineering field lets in college students a variety of professional alternatives past the industries indexed above. irrespective of the real direction they envision for themselves, engineering training empowers college students with creative abilities to style an interesting product or system; analytical equipment to understand their layout goals; the electricity to conquer all constraints; and consequently the teamwork had to fashion, market, and bring a system. These treasured abilities are frequently implemented to release careers in lots of different fields, like medicine, law, consulting, management, banking, and finance.

What is Information Technology Engineering?

IT engineers are hired in lots of diverse industries to make, install, or troubleshoot era and software program programs. If you’d want to turn out to be an IT engineer, you may in all likelihood want at the least a baccalaureate. Job increase for the duration of this discipline is expected to be lots quicker than common inside the coming decade.

IT engineers follow their technical expertise to resolve a variety of technological challenges. they’ll additionally create new technologies, which include the occasion of networking answers and software program programs. A baccalaureate is typically required, and an instructional diploma can also be essential for an extra superior position.

What is electronics engineering?

Electronics engineering can be a department of engineering that offers the planning, fabrication, and operation of circuits, digital gadgets, and structures.

Electronic engineering or electronics engineering can be a form of engineering associated with digital circuits, gadgets and consequently the system and structures that use them.

Electronic engineering utilises a variety of diverse forms of digital additives from the extra conventional analogue additives via to virtual digital additives, microprocessors and microcontrollers additionally as programmable good judgment gadgets.

What is Automobile Engineering?

The automobile or automobile era has won reputation and significance ever on the grounds that motors successful for transporting passengers has been hip. Now the way to the last climb of car element producers and car industries, there’s a brilliant call for Automobile Engineers. Automobile Engineering alias automobile era or Vehicle Engineering is one a few of the principal hard careers inside the discipline of engineering with a terrific scope.

This department offers the designing, developing, production, trying out and repairing and servicing motors like cars, trucks, motorcycles, scooters etc & the associated sub Engineering structures. For the proper combo of manufacturing and designing motors, Automobile Engineering makes use of the functions of diverse factors of Engineering like mechanical, electric, digital, software program and protection engineering.

What is electronics and telecommunication engineering?

Electronics Engineering is one of the maximum essential and maximum state-of-the-art branches of engineering. it’s made us be had a system like Television, Radio, computer systems, telephones, etc. Electronics functions a prime position in enhancing productiveness in industries like oil, strength, agriculture than many different essential sectors of the economy.

An electronics engineer works in organizations to fashion, fabricate, produce, take a look at, and supervise the production of complicated merchandise and structures.

How To Test Whether A Transformer Is Good Or Faulty?

Transformers operate on the principle that every electric field creates a magnetic field, and every magnetic field creates an electrical field. There are many different types of transformers on the market today. Each one serves a different purpose. Miracle Electronics can provide the highest quality transformers. power transformers in India but, it is also a leader transformer manufacturer in India. It doesn't matter what type of transformer you have, it is important to test it to ensure that it works properly.

First, inspect the transformer visually. Don't test the transformer if the transformer's exterior is bulgy or has any burn marks. Overheating is a common cause of transformer failure. You can test the transformer if it appears to be in good condition. You must first determine the wiring configuration of the transformer. To understand the connections of the transformer, you will need a schematic. You can find the schematic in the product documentation, or on the website for the circuit manufacturer.

Next, identify the inputs & outputs of your transformer. The primary transformer will have the electrical circuit that generates the magnet field. The secondary circuit will receive power from the magnetic fields.

Next, you need to determine the output filtering. To transform the AC power into DC power, you can attach capacitors or diodes to your transformer secondary. The schematic will show the filtering and shaping.

Next, prepare to measure the circuit voltages. To gain access to the circuit you will need to remove any covers or panels. To measure the voltage, you can use a digital multimeter that is available at electrical supply shops. Use the AC mode of the digital multimeter to measure the transformer primary. If the voltage measured is less than 80%, it could be a fault in the circuit or the transformer. If this happens, it is best to separate the input and primary circuits. If the input power is below the expected value, then it indicates that the primary circuit is defective. If the input power is not at the expected level, it means that the fault is in the input circuit.

Use the AC mode of your digital multimeter if there is no shaping or filtering in the secondary circuit. If there is shaping or filtering, you can use the DC scale. If the secondary voltage does not match the expected voltage, it is likely that the transformer or the filtering/shaping components are at fault. To make a decision, it is important to test each filtering and shaping component separately. If the testing is negative, the transformer may be defective.

What is the Work of Power Transformers?

Power transformers are an essential piece of equipment that is used in large public events as well as at manufacturing plants around the globe. They convert voltages from alternating currents.

A power transformer is a must if you host an event. Check out our extensive selection if you are looking to rent a power converter for your next event.

What is a power transformer and how does it work?

A power transformer is simply a device that converts voltages from alternating currents. This is necessary to enable the safe and efficient use of electronic devices. We will explain how it works below.

An electrical device requires a certain voltage

All types of electrical devices, including laptops and phone chargers, thrive on different voltage levels. The device could malfunction, or even fail. Companies order power transformers to provide different voltages for specific devices.

The Power Transformer Allows You to Use the Correct Voltage

The main idea behind a power transformer is to ensure that your devices receive the correct voltage. You can make sure that every device receives the correct level of power by using a power transformer.

In simple terms, how a power transformer works

The magnetic induction principle is the mechanism behind which a power transformer works. This is basically when a voltage is applied to the main coil, causing the iron core to magnetized. The voltage is then transferred to another coil, which changes the voltage.

Time to Think About Using a Power Transformer

Let's take a look at the power transformer and its functions. We will be covering some of the most frequent reasons to use a power transformer.

Large Commercial Buildings

You will have many electronic devices to power if you own large commercial buildings or office buildings. These properties will often require a power transformer.

Corporate Events

Large corporate events that include food and entertainment will often need to use electronic devices that require a certain voltage. A business may rent power transformers for this reason.

Outdoor Events

Outdoor events are another popular use for power transformers. These allow you to adjust the voltage of your AC circuits or other equipment. Many outdoor events require elaborate sound systems that require a certain level of power. A quality power transformer is the best choice.

Industrial & Manufacturing Plants

Many industrial and manufacturing plants have their own power transformers. They can use all their devices, appliances, and equipment safely and efficiently. Industrial and manufacturing plants without a power transformer would be unsafe to be in.

Ultimate Guide: Voltage Stabilizer Block Diagram, Working Principle and Its Types

This article will show you the functional block diagram for the voltage stabilizer. This article will cover the basic concepts of the stabilizer functioning principle, stabilizer block diagram, and types of voltage stabilizers.

A voltage stabilizer's main purpose is to maintain a steady voltage for electronic and electrical appliances. The voltage stabilizer provides a stable voltage at its output regardless of whether it receives an unstable or stable input voltage.

A voltage stabilizer, for example, is designed to deliver 230V at its output. It will therefore provide continuous 230V output, regardless of whether it is receiving input voltages 200V or 300V.

Stabilizer Block Diagram and Work

A voltage stabilizer works on a simple principle. Its main purpose is to maintain stable output voltage by increasing/ decreasing the voltage level depending on the unstable input voltage. The block diagram for Voltage Stabilizer can be seen in the following figure.

Diagram of the voltage stabilizer block

The Autotransformer, as you can see from the block diagram above, is the main component of any stabilizer that allows voltage to increase or decrease.

Some electronic circuitry is also used to detect fluctuations in input voltage, and to control the electromagnetic relay. The Comparator is a device that measures the input voltage and output voltage and then compares them to decide how much voltage to increase or decrease to maintain the output voltage constant.

If the input voltage drops below the normal value, the comparator will sense this and send the signal to the switch circuit to activate the electromagnetic relay to add more voltage to the transformer. The output voltage will not change if the input voltage drops below the normal value.

If the input voltage is higher than normal, an electromagnetic relay will switch on. It steps down the voltage by the autotransformer to normal and then the output voltage stays stable at the normal.

Two operations are used to operate the voltage stabilizer: Buck operation and Boost operation.

The Boost operation is when the input voltage drops to stabilize the output voltage.

Buck operation is when the input voltage exceeds the normal value. The stabilizer reduces the voltage to maintain the output voltage constant.

Stabilizer Types

There are three main types of voltage stabilizers.

1. Relay types Voltage Stabilizer

2. Servo Controlled Voltage Stabilizer

3. Static Voltage Stabilizer

Many electromagnetic relays are used in a relay-type voltage stabilizer. They are connected to the transformer tapping. They are turned on one at a time to control the output voltage and maintain it.

Relay types stabilizers do not allow for accurate voltage stabilization.

The Servo-controlled stabilizer uses the Servomotor to move the tap on the secondary side of the transformer. The servo motor controls the tap on the secondary side of the transformer. The servo-controlled voltage stabilizer provides more accurate voltage stabilizing than the traditional relay type stabilizer.

The static voltage stabilizer doesn't have moving parts. It uses semiconductor devices like IGBT, SCR, and Microcontroller to control the transformer that stabilizes the voltage. Static voltage stabilizers provide greater precision in voltage stabilizing.

What is a step-up transformer? How does it work?

The step-up transformer, as its name suggests, is a device that increases or controls the output voltage more than its input voltage. However, it keeps the current constant without any variables. These devices are used primarily in power generation stations and power transmission.

1. What is a step-up transformer?

A transformer is an electrostatic device that converts electric energy (from the primary winding), into magnetic energy (in the transformer's magnet core), and back into electricity (on the secondary side).

A type of transformer that converts low voltage (LV), high current (HV) from the transformer's primary to high voltage(HV), and low current value (TSU) on the transformers' secondary sides.

2. Construction of the Step-up transformer

The windings, transformer enclosure and core are the components of the step-up transformer.

a. Core

The transformer core is constructed of highly waterproof material.

This material allows for a magnetic pass to flow through the material with fewer losses. The core material has a higher permeability than the surrounding air.

This material will reduce the magnetic field lines in the main material. This allows the transformer to perform better by minimising losses.

The magnetic core allows flux to flow within it, which can lead to root damage such as eddy current losses due to hysteresis.

To make the core comparable to silicon steel or ferrite, we used a low-conductivity and high-hysteresis metal.

To keep eddy currents at a minimum, the transformer core is laminated. This prevents core heating.

A significant amount of electric energy is lost when the core heats up. The transformer's performance may also be affected.

b. Winding

The cascading transformer's windings will transmit the current to it.

These windings have been specially designed to cool the transformer and withstand all conditions.

The gauge thickness is applied to the primary side. Its number of turns is less than the secondary.

Similar to the primary, the secondary uses a thin coil and turns more than it does the primary.

It is designed so that the primary supply voltage can be lower than the secondary.

Most often, the material used for transformer windings is copper or aluminium.

Copper is more expensive than aluminium, but copper can extend the life of a transformer.

Different types of coatings are available for transformers to reduce eddy currents.

3. The working theory of the Step-up transformer

Below is a symbolic representation of the step-up transformer. The input and output voltages of the step-up transformer are shown in the following illustration. V1 and V2 respectively are depicted. The turns on the windings are T1 and T2. The input coil is primary, while the output coil is secondary.

Because the primary winding has fewer turns than the secondary, the output voltage is greater than the input voltage. The alternating current in the transformer flows once, then it stops and flows in the opposite direction.

An electric current will create a magnetic field around the coil. Once the current direction changes, the direction of the magnetic poles can be altered.

The magnetic field is used to induce the voltage in the coils. The secondary coil will also generate the voltage in a magnetic field called mutual-induction. The secondary voltage is inducible by the moving magnetic field created by the alternating current from the primary coil.

This step-up transformer formula can show the primary relationship between voltage and the number of turns per winding.

V2 /V1 = T2/T1

Where V2 is the secondary coil's voltage

"V1" is the voltage of the primary coil.

The secondary coil is turned on by 'T2".

The primary coil turns on when 'T1" is turned

4. The advantages of the Step-up Transformer

These are some of the benefits of step-up transformers.

• They can be used in commercial and residential settings.
• Power Transmitter
• Maintenance
• Efficiency
• Continuous Working
• Quick Start

5. The disadvantages of the Step-up transformer

These are the disadvantages of step-up transformers:

• It needs a cooling system
• Works for Alternate Current
• These transformers are huge.

6. These are the benefits of Step-up Transformers.

These transformers are used to stabilize low-to-high voltage stability in electronic equipment, such as Inverters & Voltage Stabilizers.

• It is used for the distribution of electrical energy.
• This transformer is used for changing the voltage in power transmission lines that are generated by generators.
• This transformer can also be used to turn on electric motors, X-ray machines, microwave ovens and other devices.
• It is used to improve electrical and electronic equipment.

7. Consider these factors when selecting a step-up transformer

When choosing a step-up transformer, there are many things to consider.

• Transformers Efficiency
• There are many phases
• Transformers Rating
• Cooling Medium
• Material for Windings

Ultimate Guide : How to Install an Electrical Transformer

It can be challenging to install an electrical transformer on a job site, especially if you're not experienced with them. The first thing you should do is to take care of the transformer. Otherwise, it can become damaged and render your power equipment useless.

Safety precautions should be taken and safety equipment provided to anyone working on the transformer. These tips are applicable to both liquid-filled and dry-type transformers. It is essential to know the requirements for acceptance testing. Acceptance tests must be conducted according to ANSI/IEEE and NEMA approved standards.

Placement of Electrical Transformers

It is crucial to consider all safety codes when determining the location of an electrical transformer installation. Installations should not pose a threat to personnel or equipment. It is important to assess the soil characteristics and soil behaviour if the electrical transformer is placed at ground level.

Neglecting to maintain good soil conditions can cause differential settlements that could result in damage to your transformer and electrical connections. The electrical transformer must be installed on a concrete pad with at least 3,000 PSI. It should have chamfered edges 20 inches below each end. The typical base size is 6x7 feet and 12 inches.

A typical concrete base for pad mount transformers with ratings between 75kVA and 500kVA would measure 5 1/2 x 6 1/2 feet and 10 in. A typical concrete base for units with ratings between 500kVA and 2500kVA would measure 8 ft by 9 ft, and 10 in. Thickness

For electrical transformers to be installed inside or above a building, it is important to carefully plan and analyze the load. This will ensure the structural integrity of the design. To avoid collapse in the event of an earthquake or other seismic movement, special provisions must be made for seismically-prone areas. For any condition, it is highly recommended to have a manufacturer-supplied schematic or drawing of the electrical transformer.

How to Install an Electrical Transformer

Before installing an electrical transformer, it is important to inspect for any damage. You should inspect the transformer for visible damage, broken or loose parts, dirt, and moisture. These signs should not be visible and your transformer should be ready for installation.

• Avoid any stress caused by incoming cables to transformer bushings and connections.
• The protective coating surrounding terminals should not be removed. They protect against surface oxidation.
• Protect aluminium conductors as directed by their manufacturer.
• Manufacturers of electrical transformers should give instructions and details regarding torque requirements.
• Only use UL-listed lugs. Follow the manufacturer's instructions on how to attach them.
• Do not install washers between the terminal lugs or the bus bar. This can cause the connection to heat up.
• Allow cables to pass through the appropriate clearance and do not place them in close proximity to blades or coils. Conform to the NEC's minimum wire bending space requirements at conductor terminals.
• NEMA standards can be used to control transformer sound depending on the unit's kVA rating.
• Ground, ground, and don't forget about grounding. Follow the NEC guidelines and verify that the neutral wire is grounded as required.
• Conduct an insulation resistance test to verify the function of control circuits. Be careful. Some transformers are not able to withstand the voltage.
• For continuity, all windings must be checked.
• Before energizing an electrical transformer, it is necessary to conduct an insulation resistance test.
• If you plan to use the electrical transformer in parallel, make sure that all voltages and impedances are correct.
• Before you energize any 3-phase electrical transformer, compare the line-to-ground and line-to-line voltages.
• Once the installation is completed, verify the output voltage of your electrical transformer.

EXPLAINED ABOUT LOW VOLTAGE LIGHTING TRANSFORMERS

 

Learn how low voltage lighting transformers can improve efficiency, reduce hum and consume less load power.

What is the best kind of low voltage lighting transformer to buy? 

These days, homeowners are clamouring for pendants that hang from the ceiling, moody undercabinet lighting, recessed lighting and outdoor path lights that illuminate the edge of the front walk.

Of course, none of those lighting fixtures will work if you don’t have them connected to a low voltage lighting transformer – a device that takes the high-voltage electricity running through a home’s walls and steps it down to 12 or 24 volts so that it can be safely run through a fixture. 

But how do you know what’s the best kind of low voltage transformer to buy?

To find out, we asked Shannon Markey, LC, and the Western Regional Manager for Q-Tran, Inc., a Connecticut-based company that manufacturers transformers, to explain.

First, Markey said it’s important to know that there are two main types of low voltage transformers: electronic and magnetic.

Markey said although most lighting showroom owners are most familiar with electronic transformers, they’re not the optimal choice.

“The biggest positive benefit (of electronic transformers) is they tend to be very small and they tend to be less expensive,” Markey says.

But Markey says electronic indoor low voltage lighting transformers are sensitive to heat, so if you put them in a metal fixture or in a fixture with a canopy and the fixture gets hotter than its recommended temperature, the transformer’s lifespan will be cut short. In fact, for every five degrees Celsius, it gets over its recommended temperature, the transformer’s lifespan is cut in half. Since they only have about a five- to six-year lifespan when operating properly, this means their realistic lifespan is even shorter.

Also, electronic low voltage transformers are known for being noisy, and homeowners often complain of a buzzing or humming sound coming from their transformers.

The Two Types of Low Voltage Lighting Transformers

When it comes to magnetic low voltage transformers, there are two types: stack laminated transformers, which are square, and toroidal transformers, which are shaped like a wire doughnut.

Like electronic low voltage transformers, the stack laminated transformers are inexpensive and have the added benefit of a longer lifespan, usually about 15 to 20 years. However, the stake laminated transformers only operate at about 80 to 85 per cent efficiency, and they, too, are known for being noisy.

Toroidal transformers are more energy efficient. They operate at about 90 to 95 per cent efficiency and can run for a very long time, anywhere from 20 to 25 years. They also are much quieter, so you can place them close to the fixtures, rather than having to run wires a long way from the transformer to the fixture itself.

“You want to have your transformer as close to what you’re trying to light as possible,” Markey explains.

But the downside to toroidal transformers is their cost. Still, Markey says, “You can gain that back in energy savings over time.”

One of the most important things to remember with low voltage lamps, Markey says, is to make sure they are operating at their full light output. All low voltage halogen lamps are designed to operate at 12 or 24 volts. Although low-voltage lamps can be dimmed, if they are run at a lower light level all the time, the chemical reaction in the halogen bulb won’t work properly, and the lamps can blacken. If this happens, the lamp should be turned up high and run at its maximum voltage for at least 15 minutes.

Know how to troubleshoot a low-voltage transformer

 Many household appliances can be operated by low-voltage transformers, including doorbells and air-conditioning systems. A low-voltage transformer is a device that taps into the home's high voltage power supply to produce a safe, low voltage electrical feed.

Low-voltage transformers do not wear out. Before replacing the transformer, a technician should inspect the transformer to determine the cause. A transformer usually fails when another component of the electrical circuit is shorted to the ground or draws excessive amperage. If the fault is not found and corrected, the transformer will fail again.

Step 1

Use the label to identify the transformer's terminals. Transformers have input terminals, also known as the "primary," as well as output terminals, which are known as "secondary." The transformer's label identifies the input (high voltage) and the output (low voltage) sides, along with the input and output voltages -- measured as voltage-alternating-current (VAC) -- and their corresponding terminals.

Step 2

To activate the VAC function on a multimeter, turn it upside down. Multimeters have several settings. Each set measures an electrical function.

Step 3

The multimeter can be used to test the input voltage of the transformer using the label on the transformer as a guide. Record the voltage by placing one of the multimeter leads at each input-voltage terminal.

Compare this reading to the input voltage of your transformer. If the voltage reading is not consistent with the input voltage, you should troubleshoot the source of the voltage before proceeding with the transformer.

Step 4

The multimeter can be used to measure the output voltage of the transformer. Compare the output voltage to the reading. The transformer will work properly if the output voltage is correct.

If the input voltage shows a correct reading but the output voltage shows a high/low reading, then the secondary windings are at fault. You must replace the transformer.

If the input voltage is correct but the transformer doesn't produce any output voltage then check the continuity of the secondary windings. Also, make sure to check the secondary circuit for any shorts.

Step 5

Disconnect the electricity from the transformer. Verify the voltage at the input terminals. The multimeter should read zero.

Step 6

The "resistance to ohms" function of the multimeter is activated. The multimeter's leads should be touched together. The multimeter should sound a beep to indicate continuity.

Step 7

The wires connecting to the transformer's input side must be disconnected. Each input terminal should have a lead. The multimeter should read "continuity". If the multimeter doesn't read continuity, it is possible that the input windings are short. Replace the transformer.

Re-connect the input wires if the multimeter reads continuity.

Step 8

The output wires should be disconnected from the transformer. The multimeter can be used to check continuity between the secondary windings. If continuity is detected on the multimeter, it's time to troubleshoot.

If continuity is not shown on the multimeter across the secondary windings then inspect the secondary circuit for a potential short to ground. This can often be a bare wire. The transformer will need to be replaced.

4 power transformer protection devices are explained in details

 Protection for Oil Transformer

Two types of devices are used to protect the power transformer: the ones that measure the voltages that affect the transformer via instrument transformers, and those that indicate the state of the physical quantities at the transformer.

4 Power Transformer Protection Devices Explained in Details

One example of the former is current-based differential protection, and the latter oil temperature monitoring.

Protective Devices //

Here are some protection devices that are typically included in power transformer deliveries

1. Buchholz (Gas) Relay

Buchholz protection is an electrical fault detector that detects electrical faults in oil-immersed Transformers. The Buchholz (gas relay) is located in the piping connecting the transformer main tank to the oil conservator. For reliable operation, the conservator pipe should be slightly inclined.

There is often a bypass pipe that allows the Buchholz relay to be taken out of service.

Buchholz gas relay installed

Buchholz protection is an extremely sensitive and fast fault detector. It does not depend on the number of transformer windings or tap changer position. The dedicated Buchholz relay is available for tap changers that are of the on-tank (container type) design. It has its own oil container with an oil conservator.

Buchholz relay principal construction

If a minor error occurs...

It is assumed that the transformer has a minor fault. Minor faults can produce gases that are produced at the top of the transformer. The gas bubbles will then travel up the piping and reach the conservator. The Buchholz protection will then be sealed with the gas bubbles.

This means that the gas replaces oil in the casing. The oil level drops, and the float (F), follows. A mercury switch is then tilted to close an alarm circuit.

If a major error occurs...

A major fault within the transformer is also possible. It could be between phases, earth, or windings. These faults can quickly produce large quantities of gas (more than 50 cm3/(KWS),) and oil vapour, which cannot escape.

These create a high-pressure buildup and displace oil. This causes a rapid flow of oil from the transformer to the conservatory. The vane (V), responds to high oil or gas flow in the conduit to the conservator. The mercury switch is used to close a trip circuit in this instance. The location of the fault current and its magnitude will determine the operating time of the trip contacts.

Gas accumulator relays also provide a long-term accumulation for gasses that are produced by overheating various parts of the insulation and transformer conductor. This prevents significant damage from occurring by detecting fault sources early.

Buchholz relay typical view with flanges on each side for pipe connections

The transformer's first service may be affected by air trapped between the windings. This could cause unnecessary alarm signals. Vacuum treatment is used to remove air from power transformers during oiling.

The gas that is accumulated without the treatment will be, naturally, air. This can be confirmed by ensuring it is not inflammable.

Buchholz relay technical articles //

Many power transformers that have an on-tank tap changer feature pressure protection for the separate oil compartment. This protects the tap changer oil compartment from sudden pressure increases.

2. Relay for pressure

The piston will move to control the switches contacts if the pressure on the piston is greater than the spring's counterforce. The switching unit's microswitch is enclosed in a hermetically sealed container and nitrogen gas pressurized.

The frangible disc is the most common form of pressure relief device. A heavy internal fault causes a surge in oil, which bursts the disc and allows oil to flow quickly. Limiting the pressure rise and relieving the pressure will prevent an explosive rupture of the tank and the subsequent fire.

If desired, the separate oil container for tap changers can be fitted with a pressure relief mechanism.

A pressure relief device is constructed in principle

You can attach the pressure relief device to a contact unit(s), which will provide a signal for circuit break(s) tripping circuits.

Pressure relief device with contact units

The frangible disk has a drawback in that oil left in the tank after rupture is exposed to the air. The pressure relief valve is a better option. It opens to allow oil to be released if pressure exceeds a pre-adjusted limit.

This spring-controlled valve is capable of operating within a few milliseconds if the abnormal pressure exceeds a certain level. It can also provide quick tripping if suitable contacts are installed. As soon as the internal pressure drops below a critical level, the valve will close automatically.

3. Oil Level Monitor Device

Many transformers have an oil conservator (expansion tank). The monitor usually has two alarm contacts. The one for maximum oil level alarm is the contact for alarm, while the other is for minimum oil alarm.

An oil level monitor device in its typical setting

The top-oil thermometer is equipped with a liquid thermometer bulb that is located in a pouch at the top of each transformer. The thermometer measures top-oil temperature. One to four contacts can be found on the top-oil thermometer. These contacts are sequentially closed at successively higher temperatures.

Below is an illustration of a capillary top-oil thermometer. The bulb is located in a "pocket", which is surrounded by oil. Through a capillary tube, the bulb is connected to a measuring bellow within the main unit. The indicator is moved by the bellow through mechanical linkages. This results in operation at predetermined temperatures.

Capillary top-oil temperature measuring device

In particular, the top-oil temperature can be significantly lower than the winding temperature. The top-oil thermometer does not provide overheating protection.

If the policy regarding transformers' loss in life allows, however, tripping on the top-oil temperature might be acceptable. This allows for direct monitoring of the oil temperature in order to avoid it reaching the flash temperature.

4. Capillary type winding thermometer

The winding thermometer captures the temperature at the end of each winding. Similar to the earlier method, the top-oil temperature can be measured using a similar technique. A current signal proportional to the loading current in winding is used to expand the measurement.

The current signal is obtained from the current transformer within the bushing of this particular winding. This current flows to the resistor element of the main unit. The current flows through the resistor, heating it up. This heats up and causes the measurement below to heat up. It then produces an increase in indicator movement.

Mounted on the side of a power transformer are top-oil and winding thermometer mains units

Temperature bias is proportional to the resistance of an electric heating element (resistor).

The heat run results provide data that can be used to adjust resistance and temperature bias. The difference in the hot-spot temperature from the top-oil temperature should be the bias. The heating time of the pocket should be the same as that of the winding.

If the bias is equal or greater than the temperature difference, the temperature sensor measures the winding temperature.

Four contacts are used to activate fans or pumps for forced cool. The two lowest levels can also be used to trigger an alarm. The fourth level is used to trip load breakers, de-energize the transformer, or both.

If a power transformer has a top-oil thermometer or winding thermometer attached, the latter usually handles the forced cooling control.

Find out the maximum efficiency of your distribution transformer

 A distribution transformer, also known as a "service transformer", is a transformer that transforms the entire voltage in an electric power distribution system. It does this by lowering the voltage in the distribution lines down to the level applied by the consumer. Distribution transformers are the phase below transformers used for electric power delivery.

Many types of transformers are used in the distribution system. There are three-phase, single-phase, pad-mounted, pole-mounted, and underground transformers. Distribution transformers are usually smaller and less prone to clogging oil. There are many sizes and efficiency options available on the market for these transformers. The price and determination of the end-users will determine the distribution transformer that is purchased.

Distribution transformers can be found in nearly all sectors of the economy, including residential and commercial. There are many ways to classify distribution transformers:

Types of insulation: dry-type or liquid-immersed

• Multiple phases: Single-phase or triple-phase
• Voltage level (for dry type): Low or medium
• The Importance of Transformers

The distribution transformer is the most important piece of electrical equipment in an electrical distribution system. It can even have a significant impact on the system's overall price, competence, and dependability. It is important to choose and obtain energy-efficient delivery transformers that are optimized for the following points:

1. A particular distribution network
2. Investment strategy for the utility
3. Maintenance policies for the network
4. Loading conditions and local service
5. Distribution Transformer efficiency

The ratio between the production power and the contribution power of the distribution transformer at a complete load disorder is called the competence of a distribution Transformer. However, this idea is slightly different for a distribution Transformer as there is no chance of successively placing a distribution converter at its full weight. At 50% of the total load, the transformer's effectiveness is complete.

 

Two types of losses have been experienced by a transformer: copper and iron. Core loss, also known as iron loss, includes hysteresis and eddy current losses. These losses are constant when the modernizer charges, so the amount of these losses is not dependent on the condition of a transformer subordinate load. These losses are immovable under all loading conditions.

However, copper loss is also known as I2R loss. It all depends on how much. A distribution transformer cannot run continuously with a load for 24 hours. The loading may be high during the day and low at night.

The conventional effectiveness of distribution transformer manufacturers is not real-world and economical. These difficulties led to the development of the concept of all-day competence for delivery transformers. This effectiveness is equal to the efficiency of the distribution Transformer.

General Purpose Distribution Transformers

These are used to power electrical delivery system loads, lighting, motor machines, and supply appliances. They can be obtained with copper or aluminium windings, with an average rating of 50VA to 775 kVa. While less heat is generated by distribution transformers, a greater number of them will be dry-type. They are non-combustible and are therefore best used in restricted spaces within a client's building.

Even in the case of electric power, distribution transformers can be used. Distribution transformers are the final part of the distribution system at an average voltage. This type of power distribution transformer is less impedance and can only stop short circuit currents if the secondary side is damaged. Therefore, it is a standard practice to test power distribution transformers for short-circuits conditions.

 

The power distribution transformers can be either dry-filled or oil-filled. Two primary components of distribution transformers are the Coil and Core. The coil is a conductor that winds around a core. It is usually made of copper or aluminium, but it can also be made from other less-resistant materials. To transform voltage from one to the next, copper or aluminium conductors will be wound around a magnetic core.

To cool and insulate the transformer's core, liquid insulation material (or dry-type air) is applied to the conductors and surrounds it with liquid insulation material. Nearly all energy is transferred from at least one distribution transformer, before it is expended by an item of equipment or an end-user device like a motor.

What are High Voltage Transformers? Explanation About It's Testing and Voltage Regulation.

 What is a High Voltage Transformer?

A high voltage transformer is a type of transformer that operates at a high voltage level. For testing purposes, high voltage transformers are used in high-voltage labs. When the insulation is damaged, these high voltage transformers can be exposed to surges and transient voltages. 

These impulse voltages can be withstood by carefully designing the insulation. These transformers are typically single-phase core-type.

This type of transformer is generally oil-immersed. For separating high tension windings from low tension windings, bakelite sheets can be used. High voltage transformers that are used in HV cable testing must also supply enough electric current.

These transformers can produce a lot of heat so the cooling system is carefully designed. Special care also needs to be taken to ensure proper transformer voltage regulation.

For insulator testing purposes, the required current is very less but, while the insulator breaks down during testing, there would flow huge current through the transformer. To limit this current, a high transformer is earthed.

The earthed tank is connected to the secondary end of this transformer. A high voltage bushing connects the other end. This bushing has been specially manufactured and designed to withstand the full secondary high voltage in relation to the transformer tank's earthed potential.

This bushing also houses another tapping terminal. The tapping terminal and high voltage ends are connected to the primary transformer.

The tank is connected at one end by the secondary winding. The second transformer's tank is not grounded like the first. The transformer's secondary voltage is achieved by isolation and insulation.

The earth is connected at one end of the secondary or high voltage winding of the second transformer. The other end comes out of the high-voltage bushing to supply high voltage to the equipment or insulators being tested.

Voltage Regulation

Avoid surges at the high voltage side. The voltage regulation of the transformer must be precise enough to ensure accurate voltage measurements.

Also, it is important to avoid sudden voltage variations during testing. During testing, a voltage regulator shouldn't distort voltage waveforms.

A high voltage transformer's output voltage can be controlled by changing its input voltage on the primary side.

Variation of alternator field current.

• Inserting resistance ">resistance or
• Use an induction regulator
• Use tapped transformer.

Variation in Alternator Field Current

The variation of the alternator field current method can be used if only one alternator is being used to supply power to the high-voltage transformer.

An alternator produces a sinusoidal voltage waveform at zero loads. It is desirable that this voltage waveform does not become distorted by load conditions.

This is achieved by making a larger air gap between the stator and rotor, or by using a specially designed armature winding of the alternator.

In this instance, there is no need to connect an impedance in series with the primary transformer in order to regulate voltage. Voltage regulation can be achieved by varying the alternator field current to avoid distortion of the voltage waveforms due to inserted resistance.

The field current of the alternator is varied by a voltage divider, connected across DC supply to the field. This method can achieve zero voltage by neutralizing the residual magnetism in the field and severing its required field current.

Voltage Regulation through Inserting Resistance or Inductance

This method is used when there is no option to use a separate alternator in the lab for testing high voltage.

When testing small equipment, the high voltage transformer is fed by the AC supply mains. The variation of supply voltage to the H. V. the transformer is obtained by inserting resistance is in series with AC supply.

Smooth regulation of the voltage supplied to the primary transformer is possible with a sliding resistance.

Sometimes, the resistance can be connected to the main supply to act as a voltage divider to supply variable voltage to the transformer.

Although this method is simple, it has a problem with power loss. The resistance's power loss is too great to be used in high-power tests.

This method is expensive because of the high resistance needed for high power applications. This method is not suitable for low-medium power applications due to these drawbacks. This is generally limited to equipment with a rating between 2 kVA and 3 kVA.

Instead of resistance, voltage regulation can be achieved by connecting a choke coil (inductor) connected in series with transformer's primary.

You can alter the position of the choke coil's iron core to create voltage variation. This is done by inserting or withdrawing the iron core from the coil to achieve voltage variation.

• This method is more effective than resistance because it has a lower power loss.
• This method has its advantages, but it also has some disadvantages.
• This choke coil must be very large to produce higher power.
• The coil's iron core can cause voltage distortion.

 

Everything You Need to Know About Dry Type Transformers and Its Factors

 

Transformers are essential for maintaining and regulating the voltage in electrical appliances. They automatically increase or decrease the voltage based on the energy requirement of electronic equipment. There are transformers for both residential and commercial usage. While transformers come in different shapes and sizes, dry type transformers are one of the most popular ones.

Dry type transformers manufacturers generally have high demand from the commercial, industrial, and utility sectors. These industries heavily utilize a dry type transformer to regulate the voltage fluctuations. Since they have heavy machinery and equipment, they require a transformer that can handle the massive energy load. But why dry type transformers?

In this article, we will look at what dry transformers are. We will highlight why they are heavily used in industries and their factors. Because they are cheap and efficient, they become the perfect choice for commercial purposes. Let’s have a look at these transformers in detail.

What is a dry type transformer?

A dry transformer does not contain any insulating liquid. It is a stationary solid device that works on its own without any winding core immersed in liquid. These winding are kept in a sealed tank that is pressurized in the air. Being very environment-friendly, dry type transformers use high-temperature insulation systems for operations.

They provide consistent power without the need for any fire-resistant vaults. Therefore, they are highly used in buildings where fire safety is a must like chemical industries, schools, hospitals, factories, and many more. Dry transformers have a ventilated case, allowing free flow of air. This keeps the entire transformer air-cooled, reducing any chance of overheating or causing any fire damage.

Types of dry-type transformers

Dry-type transformers manufacturers build two types of dry transformers. They are –

1. Cast Resin Transformer

The primary and secondary winding of cast resin transformers is insulated with epoxy resin. It makes them the perfect companion in areas with high moisture. They have a much better load capacity than other transformers. The best thing is that they do not lead to any short circuits as they can easily bear heavy power loads. On top of that, they can easily be fitted outdoors without any fear of catching fire or leading to damage during the monsoon.

2. Vacuum Pressure Impregnated Transformer

The winding of vacuum pressure-impregnated transformers are made in foil or strip. When it needs to be operated in higher voltages, the winding are made in disks so that it easily regulates the voltage of the electrical appliances. The transformer works perfectly well in moisture-prone areas. It has IP56 protection.

Why use dry type transformers?

Dry transformers are extremely energy efficient. They do not require any heavy power sources for operations. They are easy to maintain and do not cause much trouble while operating. Since it does not require any liquid operation, the dry-type transformer works safely and with minimum flammability. Here’s why industries and commercial places use dry transformers –

They do not emit any harmful gas and are a pollution-free solution for maintaining the voltage. It makes them extremely environment-friendly.

Since they do not have any liquid, they are not flammable. It makes them completely safe to be installed in places where a large number of people are working.

They can easily support any voltage overload. It makes dry-type transformers perfectly suitable to be connected with heavy machinery and equipment to regulate their voltage.

Because they have reduced thermal and dielectric heating, they run longer than other transformers. It offers simple maintenance because there’s not much damage due to overheating.

Dry-type transformers are easily one of the best transformers for use with electrical appliances and equipment. They are used in a wide variety of industries, including gasoline, chemical, oil, and many more.